1.5 dCI Technical Data (K9K 820)

[oscar]

No. of cylinders Type: 4/OHC
Capacity cc : 1461
Compression ratio : 1:17.9


Injection system

Air metering Type: Mass
Pump type : Common rail
Injection sequence : 1-3-4-2


Tuning and emissions

Idle speed rpm: 800±50
Oil temperature °C: 80
Maximum time at governed speed secs: 1,0
Test mode A/B: B
Probe type 1/2: 1


Service checks and adjustments

Valve clearance - INLET mm: 0,12-0,25 cold
Valve clearance - EXHAUST mm: 0,32-0,45 cold
Oil pressure bar/rpm: 3,5/3000
Radiator cap bar : 1,20
Thermostat (primary/secondary) open °C : 80-86


Lubricants and capacities

Engine oil options
Ambient temperature range : -30°C ==>
Engine oil grade SAE: 5W-30
Engine oil classification OEM: RN0720
Ambient temperature range : -25°C ==>
Engine oil grade SAE: 5W-40
Engine oil classification OEM: RN0720
Engine with filter(s) litres: 4,5
Other lubricants and capacities
Manual transmission oil grade SAE: 75W-80
Manual transmission oil classification : GL-4
Manual transmission litres: 2,8
Coolant Type: Glaceol RX Type D
Coolant Colour: Green
Cooling system - total capacity litres: 5,9
Brake fluid Type: DOT 4
Brake fluid litres: 1,0


Tightening torques


Cylinder head
Renew bolts: Yes
Tighten: 25 Nm
Tighten: 25 Nm
Tighten: 270°±10°
Other engine tightening torques
Main bearings Renew bolts/nuts: Yes
Main bearings Stage 1: 25 Nm
Main bearings Stage 2: 47°±6°
Big end bearings Renew bolts/nuts: Yes
Oil pump to cylinder block : 25 Nm
Sump bolts : 14 Nm
Sump drain bolt : 20 Nm
Flywheel/driveplate : 70 Nm
Clutch pressure plate : 15 Nm
Crankshaft pulley/damper centre bolt : 120 Nm+95°±15°
Camshaft sprocket/gear : 30 Nm+86°±6°
Camshaft carrier/cap : 10 Nm
Camshaft/rocker cover : 11 Nm
Inlet manifold to cylinder head : 26 Nm
Exhaust manifold to cylinder head : 26 Nm
Water pump : 10 Nm
Injector/clamp : 28 Nm
Injector pipe unions :
Yellow fuel rail/injector = 24 Nm
Silver coloured fuel rail/injector = 28 Nm
High pressure pipes, part No. 7701207025-7701207029 = 38 Nm

Fuel/injection pump sprocket/gear : 70 Nm
Fuel/injection pump mounting : 23 Nm
Glow plugs : 15 Nm
Camshaft position (CMP) sensor : 8 Nm
Knock sensor (KS) : 20 Nm
Engine oil pressure switch : 30 Nm
Oil filter : 14 Nm
Chassis tightening torques
Front hub : 280 Nm
Rear hub : 175 Nm
Rear hub - wheel bearing housing bolts : 53 Nm
Steering wheel : 44 Nm
Steering rack/box mounting : 105 Nm
Steering track rod end : 37 Nm
Brake disc to hub Front: 14 Nm
Brake caliper to carrier Front: 34 Nm
Brake caliper/carrier to hub Front: 105 Nm
Brake caliper to carrier Rear: 35 Nm A
Brake caliper/carrier to hub Rear: 105 Nm
ABS sensor Front: 8 Nm
ABS sensor Rear: 8 Nm
Road wheels : 105 Nm


Brake disc and drum dimensions

Minimum disc thickness for replacement - ventilated Front: 17,7 mm
Minimum disc thickness for replacement Rear: 7 mm
Disc runout Front: 0,03 mm
Disc runout Rear: 0,06 mm
Minimum pad thickness Front: 6 mm
Minimum pad thickness Rear: 6 mm
Maximum drum diameter for replacement Rear: 204,4 mm
Minimum shoe thickness Rear: 2,4 mm


Air conditioning

No. of AC service connectors : 2
Air conditioning restrictor type : Expansion valve
Compressor clutch/magnetic coupling : Yes
Compressor variable displacement solenoid : No
Air conditioning refrigerant Type : R134a
Air conditioning refrigerant quantity grams: 510±35
Air conditioning oil group : PAG
Air conditioning oil Type : SP10
Air conditioning oil quantity cm³: 135±10
Air conditioning oil viscosity ISO: 46